Auto components
Auto component makers juggle OEM schedules, job-work vendors and strict quality.
Where it hurts today
- Customer schedules changing weekly
- Material at job-work vendors untracked
- Rejections found late, costed never
With TejoERP
- Sales orders and schedules drive material planning
- Job-work out/in tracked per vendor and challan
- Quality checks at inward, in-process and final stages
Machining
CNC and machining shops live and die by routing, machine loading and accurate job costing.
Where it hurts today
- Quotes based on guesswork
- No view of machine load
- Job costs known only after month-end
With TejoERP
- Item routings and operations per job
- Job cards released to the floor
- Actual material and operation data for costing
Industrial machinery
Machine builders run long, project-like orders with deep BOMs and after-sales obligations.
Where it hurts today
- BOM changes not reaching purchase
- Long-lead items ordered late
- Service history scattered
With TejoERP
- Multi-level BOMs linked to purchase
- Order-wise material planning
- After-sales service with TejoServ
Electricals, electronics & panels
Panel builders and electrical manufacturers handle order-specific BOMs, kitting and many small components.
Where it hurts today
- Order-specific BOMs rebuilt each time
- Shortages discovered during assembly
- Component stock across stores
With TejoERP
- BOM templates per product family
- Kitting and issue against orders
- Barcode-based stores with TejoScan
Packaging
Packaging converters work on customer-specific specs, tight lead times and material yield.
Where it hurts today
- Every order has a different spec
- Board/film wastage not measured
- Reorders depend on memory
With TejoERP
- Customer-wise item specs and repeat orders
- Material issue vs output for yield
- Planning from open orders and stock
Plastics & rubber moulding
Moulders manage moulds, cavities, batches, regrind and many part variants.
Where it hurts today
- Mould and machine allocation by whiteboard
- Batch traceability on paper
- Scrap and regrind not accounted
With TejoERP
- Production planning by machine
- Batch-wise production and quality records
- Scrap and rejection captured at source
Product-based manufacturing
Make-to-stock manufacturers need demand-driven planning and tight inventory.
Where it hurts today
- Stock-outs and overstock together
- Reorder levels unmanaged
- Weak sales–production link
With TejoERP
- Reorder levels and stock alerts
- Production planning from forecast and orders
- Real-time stock across locations
Project-based manufacturing
Engineer-to-order businesses need every rupee and part tracked against the project.
Where it hurts today
- Costs not tied to projects
- Milestone billing manual
- Design changes lost
With TejoERP
- Project-wise purchase, issue and costing
- Order-linked billing
- BOM revisions tracked
Sheet metal fabrication
Fabricators handle multi-stage operations, sheet utilisation and customer drawings.
Where it hurts today
- Multi-stage jobs hard to track
- Offcuts and scrap unrecorded
- Drawing revisions mixed up
With TejoERP
- Operation-wise job tracking
- Material issue vs consumption
- Item master with revision control
Cast metal
Foundries need heat/batch control, yield tracking and fettling and machining stages.
Where it hurts today
- Yield and rejection unclear
- Heat records on paper
- Outsourced machining untracked
With TejoERP
- Batch-wise production records
- Rejection analysis by reason
- Job-work tracking for outsourced stages
Dies & tooling
Tool rooms run one-off, high-value jobs where time and material must be tracked to the job.
Where it hurts today
- Job hours not captured
- Material bought per job, then lost
- Delivery dates slip silently
With TejoERP
- Job-wise material and operations
- Purchase linked to job
- Delivery tracking per order
Electrical panels
LT/HT panel builders, MCC panels, control panels, switchgear assemblers — every panel is a project with its own BOM.
Where it hurts today
- Project BOMs rebuilt in Excel for every order
- Kitting shortages discovered on the shop floor
- Serial numbers and test reports tracked on paper
With TejoERP
- Project BOM, kitting and issue against each order
- Shortages flagged before the panel is released
- Serial tracking and inspection records per panel
Industrial automation
Robotics integrators, PLC/SCADA panels, conveyor solution providers, automation system builders — managing multi-discipline projects with complex BOMs, resource allocation and milestone billing.
Where it hurts today
- Mechanical, electrical and software work tracked separately
- Milestone billing missed or delayed
- No live view of project cost against budget
With TejoERP
- WBS, project BOM, milestone billing and Gantt (PMS add-on)
- Resource allocation across projects
- Project P&L visible to management in real time
Precision manufacturing
High-tolerance machined parts, aerospace components, defence sub-assemblies, precision instruments.
Where it hurts today
- Inspection data scattered across registers
- Traceability from raw material to part is hard to prove
- Rework and scrap costs invisible
With TejoERP
- Incoming, in-process and final QC with records per lot
- Lot and heat traceability through production
- Scrap and rework costing against each order
Heavy engineering & capital equipment
Large-scale fabrication, industrial furnaces, kilns, cranes, presses — complex ETO with long project cycles.
Where it hurts today
- Long projects with no running cost visibility
- Engineering changes not reflected in purchase
- Progress billing chased manually
With TejoERP
- Project BOM, WBS and milestone billing
- Engineering change control (ECO/ECR) linked to BOM versions
- OrderDNA™ cost, margin and variance at order level
Medical devices & instrumentation
Regulated manufacturing with traceability, lot control, quality audit trails, and compliance documentation.
Where it hurts today
- Batch and lot records kept on paper
- Audit preparation takes weeks
- Device history hard to reconstruct
With TejoERP
- Lot control and full traceability
- Quality audit trails on every inspection
- Compliance documentation linked to each batch
Distributors & traders
Industrial supplies, spare parts, tools, electricals and hardware distributors run on speed, stock accuracy and credit control.
Where it hurts today
- Quotes take hours across thousands of SKUs
- Stock differs between system and shelf
- Outstanding payments chased manually
With TejoERP
- Fast quotation to order to invoice (with IndiaMART lead sync)
- Multi-location inventory with barcode scanning
- Receivables and credit visibility; B2B ordering via TejoBiz